Van Conversion Planning

The build plans for our van conversion is still evolving but here is where we’re at now. If you want to know why we’re building a van you can check it out here.

Van Factory Order

We opted to custom order a van from Ford to get the options we wanted. The majority of vans found on dealer lots are usually pretty bare bones commercial oriented rigs. If you want any creature comforts or a color other than white this may be your best option.

Below is the full build list with build codes for the features we opted for. You can find the official build guide from Ford for the 2018 Ford Transit here.

[ebs_table width =”” style =”table-striped” responsive =”true”]
[ebs_table_head]
[ebs_th_column]Option[/ebs_th_column]
[ebs_th_column]Build Code[/ebs_th_column]
[/ebs_table_head]
[ebs_table_body]
[ebs_table_row]
[ebs_row_column]Base Van Long High Roof 9,000 GVWR[/ebs_row_column]
[ebs_row_column]R2X[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Ingot Silver Paint[/ebs_row_column]
[ebs_row_column]UX[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]3.5L EcoBoost V6[/ebs_row_column]
[ebs_row_column]99G[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]3.31 Limited Slip[/ebs_row_column]
[ebs_row_column]X3L[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Heavy Duty Trailer Tow Package[/ebs_row_column]
[ebs_row_column]53B[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Heavy Duty Dual Battery[/ebs_row_column]
[ebs_row_column]63E[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Premium Van Package[/ebs_row_column]
[ebs_row_column]96J[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Side & Rear Window[/ebs_row_column]
[ebs_row_column]17B[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Heavy Duty Alternator[/ebs_row_column]
[ebs_row_column]63C[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Wheel Well Liners[/ebs_row_column]
[ebs_row_column]15C[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Short Arm Power Mirrors w/Turn Signal[/ebs_row_column]
[ebs_row_column]542[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Upfitter Switches[/ebs_row_column]
[ebs_row_column]67C[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Power Inverter[/ebs_row_column]
[ebs_row_column]90C[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Trailer Brake[/ebs_row_column]
[ebs_row_column]67D[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Privacy Glass[/ebs_row_column]
[ebs_row_column]92E[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Auxiliary Fuse Box[/ebs_row_column]
[ebs_row_column]87E[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Modified Vehicle Wiring System[/ebs_row_column]
[ebs_row_column]53K[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Two Additional Keys[/ebs_row_column]
[ebs_row_column]86F[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]Side Running Board[/ebs_row_column]
[ebs_row_column]68H[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]SecuriLock (PATS)[/ebs_row_column]
[ebs_row_column]66P[/ebs_row_column]
[/ebs_table_row]
[ebs_table_row]
[ebs_row_column]MyKey[/ebs_row_column]
[ebs_row_column]62B[/ebs_row_column]
[/ebs_table_row]
[/ebs_table_body]
[/ebs_table]

Layout

Blueprints

**Coming Soon**

Audio

Goals:

  1. Aftermarket Double Din Headunit with Apple CarPlay
  2. Maestro Interface Integration with Sync system
  3. Acoustic Sound Deadening
  4. Subwoofer
  5. Upgraded Speakers

[ebs_toggles]
[ebs_toggle ocicon=”true” title=”Parts & Materials” icon=”fa-list-ol” icontype=”fa” iconcolor=”#ffffff”]These are the parts and material currently being planned for use in our build.
Pioneer AVH-4200NEX – http://amzn.to/2iZlrUJ
Rockville RW10CA 10″ 800 Watt – http://amzn.to/2vPNYCk
Maestro RR – http://amzn.to/2eJpnYh
Metra 99-5832G Metra TurboKit Ford Transit 2015-Up – http://amzn.to/2j8GgNI
iDatalink FO2 – http://amzn.to/2w3OCY4
Metra 40-EU10 Antenna to Radio Adapter Cable – http://amzn.to/2xNn9f0
Crimp Caps – http://amzn.to/2x8JTt3
Speaker Wire – http://amzn.to/2w5d9vO
Hertz Audio DSK 165.3 6-1/2″ 2-Way – http://amzn.to/2j1CIN6
USB HDMI Mount Cable – http://amzn.to/2y73jye
USB 3.0 Male to USB 3.0 Female AUX Flush Mount – http://amzn.to/2xoWrNw
MicroBypass Parking Brake Switch – http://amzn.to/2BrYrmk
Heat Shrink Tubing – http://amzn.to/2eIHr4Q
[/ebs_toggle]
[ebs_toggle ocicon=”true” title=”Tools” icon=”fa-wrench” icontype=”fa” iconcolor=”#ffffff”]These are the specialized tools needed to complete the work.
Trim Removal Tools – https://amzn.to/2IPc8SX
Multi-Tool Wire Stripper/Crimper/Cutter – http://amzn.to/2wDsoPW
[/ebs_toggle]
[/ebs_toggles]

Electrical

Goals:

  1. Capable of multi-day boon docking trips
  2. Shore power hook-up, for direct use and battery charging
  3. 200 watts of Solar power
  4. Battery power of over 150ah
  5. House batteries charged by solar, shore power or alternator
  6. 12v DC and 120v AC electrical system
  7. LED lightning
  8. 12v refrigerator
  9. 12v water pump

[ebs_toggles]
[ebs_toggle active=”active” ocicon=”true” title=”Schematics” icon=”fa-sitemap” icontype=”fa” iconcolor=”#ffffff”]Ford Transit Solar Wiring Diagram[/ebs_toggle]
[ebs_toggle active=”active” ocicon=”true” title=”Parts & Materials” icon=”fa-list-ol” icontype=”fa” iconcolor=”#ffffff”]These are the parts and material currently being planned for use in our build.
CTEK D250SA
CTEK Smartpass 80
CTEK 25000 Battery Charger
250 amp Positive Bus Bar
250 amp Negative Bus Bar
Battery Disconnet Switch (x2)
Super Slim LED Panel Light DC 12V – http://amzn.to/2eOMSPT
4x USB Wall Ports – http://amzn.to/2wVslNf
12v USB and Power Port Plug – http://amzn.to/2w4z9Hb
Heat Shrink Tubing – http://amzn.to/2eIHr4Q
Terminal Crimp Connectors – http://amzn.to/2wDfIZm
Conduit 1/2” – http://amzn.to/2zl1V9x
Solder – http://amzn.to/2eIuUhW
Rosin Soldering Flux – http://amzn.to/2wDRQ87
Fuse Panel – http://amzn.to/2zuh0ow
Renogy Solar Connectors – http://amzn.to/2BMYwoc
Renogy 100 Watt Solar Panels – http://amzn.to/2FZcHET
15’ Black + 15’ Red 10 Gauge Solar Panel Cable – http://amzn.to/2EdNC8w
Shore Power Port – http://amzn.to/2lHDflm


[/ebs_toggle]
[ebs_toggle ocicon=”true” title=”Tools” icon=”fa-wrench” icontype=”fa” iconcolor=”#ffffff”]These are the specialized tools needed to complete the work.
Multi-Tool Wire Stripper/Crimper/Cutter – http://amzn.to/2wDsoPW[/ebs_toggle]
[/ebs_toggles]

Exterior

Goals:

  1. Maxxair Fan
  2. Tinted Windows
  3. Roof rack with solar panels
  4. Awning
  5. Hitch mountable bike racks (option for future use)

[ebs_toggles]
[ebs_toggle active=”active” ocicon=”true” title=”Parts & Materials” icon=”fa-list-ol” icontype=”fa” iconcolor=”#ffffff”]These are the parts and material currently being planned for use in our build.
Maxxair 0007000K MaxxFan Deluxe Fan with Remote and White Lid – http://amzn.to/2eNTPRi
Remote Keyless Entry Pad – http://amzn.to/2eOlh12
Auto Ventshade 92676 Original Ventvisor (Smoke, 2 pc) – http://amzn.to/2eOVoOP
Sunshade for Ford Transit – http://amzn.to/2j6V0wh
120v Power Inlet – http://amzn.to/2CBfWkr
[/ebs_toggle]
[ebs_toggle ocicon=”true” title=”Tools” icon=”fa-wrench” icontype=”fa” iconcolor=”#ffffff”]These are the specialized tools needed to complete the work.[/ebs_toggle]
[/ebs_toggles]

Garage

Goals:

  1. Carry 4 bikes (2 MTB & 2 Road)
  2. Pressurized outdoor shower
  3. Bike repair stand
  4. Gear storage shelves / cabinets
  5. Pass through access to full cargo area from living space
  6. Access to the utilities (electric & water)
  7. Air compressor (optional)
  8. 120V & 12V Outlets

[ebs_toggles]
[ebs_toggle active=”active” ocicon=”true” title=”Parts & Materials” icon=”fa-list-ol” icontype=”fa” iconcolor=”#ffffff”]These are the parts and material currently being planned for use in our build.
BIKEHAND Bicycle Bike Wall Mount Repair Rack Stand – http://amzn.to/2xNhYvM
Sunlite QR Bike Block Fork Mount – http://amzn.to/2xoHz1v
Sunlite Bike Block Fork Mount – http://amzn.to/2y7H4aQ
Outdoor Shower Kit – http://amzn.to/2w4xRf8
Drawer Slides – http://amzn.to/2BkJEfV
[/ebs_toggle]
[ebs_toggle ocicon=”true” title=”Tools” icon=”fa-wrench” icontype=”fa” iconcolor=”#ffffff”]These are the specialized tools needed to complete the work.[/ebs_toggle]
[/ebs_toggles]

Interior

Goals:

  1. 2nd row seating, removable
  2. Counter with sink, large enough to hold portable propane 2-burner stove
  3. Overhead cabinet storage for kitchen dishes and clothing
  4. Platform bed that we can sit up in
  5. Swivel front seat(s)
  6. Hideaway cassette toilet cabinet
  7. Pass through storage to garage (fit a kayak inside the van)
  8. Light, modern interior
  9. Kitchen sink large enough to wash 10″ skillet

[ebs_toggles]
[ebs_toggle active=”active” ocicon=”true” title=”Parts & Materials” icon=”fa-list-ol” icontype=”fa” iconcolor=”#ffffff”]These are the parts and material currently being planned for use in our build.
Factory Ford Transit Vinyl Bench Seat – (Got ours on Ebay)
Thetford 92859 Porta-Potti 260B – http://amzn.to/2jvIDqD
 Swivels R Us Seat Swivel – Swivels R Us Store
8″ Gel Infused Memory Foam Mattress – http://amzn.to/2qtZssG[/ebs_toggle]
[ebs_toggle ocicon=”true” title=”Tools” icon=”fa-wrench” icontype=”fa” iconcolor=”#ffffff”]These are the specialized tools needed to complete the work.
Trim Removal Tools – http://amzn.to/2x97UjQ[/ebs_toggle]
[/ebs_toggles]

Plumbing

Goals:

  1. Sink with running water
  2. Onboard fresh water storage (15+ gallons)
  3. Removable grey tank (5+ gallons)
  4. Cassette toilet
  5. Outdoor shower in garage area
  6. Water filtration

[ebs_toggles]
[ebs_toggle active=”active” ocicon=”true” title=”Parts & Materials” icon=”fa-list-ol” icontype=”fa” iconcolor=”#ffffff”]These are the parts and material currently being planned for use in our build.
JR Products 321-A-23-A Polar White Gravity Water Dish – http://amzn.to/2gFrdGH
Fresh Water Tank – http://amzn.to/2vJZkYa
Outdoor Shower Kit – http://amzn.to/2w4xRf8
Braided Nylon Tubing- http://amzn.to/2j0jOpW
Sediment/Particle Filter- http://amzn.to/2w4SCau
Water Filter – http://amzn.to/2wDqP4y
Water Pressure Tank – http://amzn.to/2xNohiL
Sink drain hose – http://amzn.to/2x91RLV
Thetford 92850 Porta Potti 320P Portable Toilet – http://amzn.to/2w4CjL7
6 Gallon Rigid Water Container – http://amzn.to/2eDFByl
SHURflo 234-2926 1/2″ FPT X 1/2″ Barb Straight Swivel – http://amzn.to/2eDnPvp
SHURflo (244-3926) Elbow Adapter – http://amzn.to/2x8EVfR
SHURflo Water Pump – http://amzn.to/2sjEfCD
Ruvati RVM4136 Undermount 16 Gauge Sink – http://amzn.to/2vJVP4i
Pfister Pasadena Single-Handle Bar Faucet – http://amzn.to/2F8aWWe


[/ebs_toggle]
[ebs_toggle ocicon=”true” title=”Tools” icon=”fa-wrench” icontype=”fa” iconcolor=”#ffffff”]These are the specialized tools needed to complete the work.
Hole Saw – http://amzn.to/2wEMEit [/ebs_toggle]
[/ebs_toggles]

If you’re interested in the costs of these parts or projects you can get the details here.

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